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Steam Power Plant Layout System & Equipment Operation
Course Overview:
This course is devoted to presenting the different systems in a steam power plant and its components. The main steam and auxiliary systems necessary for operation are discussed in detail. The details and sequence of start-up and operation of these systems and their components are also discussed. The proper understanding of functions and operation of different systems will be beneficial to the overall performance of the plant and will thus reduce emergency trips and hazardous situations.
Course Objectives:
By the end of this training, participants will be able to:
- Major and Auxiliary components in a steam power plant.
- Function and operation of different equipment in the plant.
- Layout and circuits of different systems in the plant.
- Safety and trip functions in the plant.
- Startup of auxiliary systems.
- Startup of mainstream systems.
- Startup of main and auxiliary components
Who should attend?
- Automotive Engineer
- Boiler Engineer
- Ceramics Engineer
- Equipment Engineer
- High-Pressure Engineer
- Marine Engineer
- Mechanical Design Engineer
- Mechanical Engineer
- Naval Architect
- Pipeline Engineer
- Power Engineer
- Rotating Equipment Engineer
- Senior Mechanical Engineer
- Turbine Engineer
- Validation Engineer
Course Content
Module (01) Introduction and Common Auxiliary Systems
- Raw Water Supply Desalination & Demineralized Water System
- Instrument & Service Air System
- Closed Cooling Water System
- Auxiliary Steam System
Module (02) Fuel and Air Systems
- Fuel Gas System
- Igniter Header and Level Safety Shutoff Valves
- Main Fuel Gas Safety Shutoff Valve
- Light Oil System
- Function and Description
- Startup
- Heavy Oil System
- Fuel Oil Combustion System: Heavy Oil Day Tank
- Heavy Oil Day Tank Suction Heater
- Fuel Oil Burner Heaters
- Fuel Oil Burner Supply Pumps
- Fuel Oil Burner Pumps Suction Strainers
- Fuel Oil Safety Shutoff Valves
- Fuel Oil Control Valves
- BMS Control and Operations
- Safety Shutdown
- Air and Gas Circuit
- Fuel and Air Control system
- BMS Operational Overview
- Light Up (Cold Condition)
- Checklist
- Furnace Boiler Purge
- Fuel Leak Control Test
- First Burner Light Up
Module (03) Boiler Start-Up Systems and Procedure
- Boiler Descriptions
- Boiler Filling
- Boiler Feed Water System
- Drum, SH, and RH Protections
- Pressure Raise
- Boiler Load Increase
- Chemical Parameters
- Boiler Start-Up Curves
- Cold Start-Up Curve
- Warm Start-Up Curve
- Hot Start-Up Curve
Module (04) Turbine Start-Up Systems and Procedure
- Steam Turbine Description
- Turbine Auxiliary Circuits
- Turbine Oil System
- Lubrication oil system
- Electrohydraulic control oil system
- Turbine control system
- “On-Off Control” Actuators
- “Proportional Control” Actuators
- Actuator Servo Valve
- Auto stop oil / Emergency trip oil
- Gland Sealing Steam System
- Turbine Bypass System
- Steam Turbine Start-Up Procedure
- Preparation for Rolling
- Start High Pressure Fluid System
- Steam Rolling and Loading
- Turbine Start Up Curves
- Cold start up curve
- Hot start up curve
- Turbine Start Up Schedule
Module (05) Condensate System
- Steam Surface Condenser
- Condenser Hotwell Level gauge
- Vacuum Breakers
- Condensate Pumps
- Condensate Pump Check Valve
- Condensate Storage Tank
- Condensate Transfer Pump
- Condensate Supply Pumps
- Condenser vacuum systems
- The Liquid Ring Pump
- Ejector System
- Gland Steam Condenser
- Low-Pressure Feedwater Heaters
- Deareator
Module (06) Generator Start-Up Systems and Procedure
- Description
- Auxiliary Circuits
- Service Gas System
- Generator Gland Seals (Hydrogen Seals)
- Air Side Seal Oil System
- Hydrogen Side Seal Oil System
- Seal Oil Backup
- Seal Oil Coolers
- Differential Pressure Regulator for AC Air-side Seal oil pump
- Closed Circuit Cooling Water System
- Stator-Coil Cooling Water System
- Generator Start-Up Sequence
- DRYING
- Leakage Test
- Inspection of Phase
- Initial start
- Start-Up
- Synchronization to The Line