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QAR - 18

5 days

Doha

23 July, 2023

10900 QAR

Lean Six Sigma

Course Overview:

Companies are realising that they can achieve dramatic results by applying lean six sigma methods to improve their performance. The goal of lean Six Sigma is near perfection in meeting customer requirements by minimising wastes and defects.

The Six Sigma process and its linkage to Lean Production System will be discussed. The course is highly interactive where delegates will run a business simulation process applying their new knowledge to approach six sigma performances. This course is designed to provide a broad understanding of Six Sigma improvement methodologies, concepts, and language.

The Define Measure Analyse Improve Control (“DMAIC”) methodology is presented through interactive practice exercises and online assessments.

Course Objective:

By the end of this training, participants will be able to:

Recognise the five-step D-M-A-I-C model used to improve processes
Recognise the roles, responsibilities, and organisational factors that are necessary groundwork for a successful Six Sigma program
Integrate a Six Sigma effort with other process improvement initiatives.
Experience variation, its impact and the fun and benefits of reducing it!
Learn and practice eliminating the root causes of process problems.
Have Six Sigma practices become “habit forming” and “everyday conversation”.

Who Should Attend?

Senior Managers whose organisation is either considering implementing Six Sigma or they want to know more, or implementation has started and they want to better understand their role as Leaders.
The Middle Managers and executives who have taken or will soon be taking new Management Responsibilities for a project, an area of business or a region and others concerned with managing investments.

Course Content:

Module (01) Introduction and Grounding

Definitions and initial setup
Spacer
The Three Processes of Quality Management
Knowledge Pyramid
Understanding Variation/ Sigma
Quality Historical evolution
Traditional Problem Solving
Decision Making Process
How Smart Managers Plan their work
The way we work, the need for change
What is process management and its relationship to six sigma

Module (02) Cost of Quality Coq.

What, Why is Cost of Quality (COQ)?
COGQ Preventive, appraisal
COPQ. Corrective, lost opportunities.
Quality cost relationship,
Benefits of using QOC.
Strategies to fight COPQ.
Cost of Quality Reporting and analysis.
Examples for COQ analysis.

Module (03) What is LSS

What is Lean
LPS “key principles and 5 phase implementation cycle
LPS 7 types of waste
What is Six sigma?
Core Principles of Six Sigma
What Isn’t six sigma?
What is Lean Sigma?
Dimensions of Lean Six Sigma.
Goals of Lean Six Sigma?
Benefits of L6σ

Module (04) LSS Infrastructure and Deployment

Deployment Organisation and hierarchy
LSS Players roles/responsibility
LSS Belts training requirements
Making it happen Three major roles
Six Sigma Implementation Roadmap
Golden tips for successful implementation
Golden tips for ever green implementation
LSS implementation Models
Lean Six Sigma – Three Dimensions
Attributes For Successful Belts
Empower people by Continuous Learning
Why does LSS Deployment Fail?

Module (05) LSS Projects

What is LSS Project? Its sources?
Types /Categories of LSS Project.
Who identify the project?
Nominate Projects.
LSS Projects at different level, its Characteristics.
Where to start LSS Projects.
Identify/ Select/ Establish LSS project:
Tips for LSS Projects.
Examples for LSS projects.

Module (06) LSS Improvement Tools and Methods

SIX SIGMA CYCLE/Steps DMAIC
Capturing the VOC
Stakeholder Analysis
Project charter template example
RACI Chart
Process Mapping
SIPOC
Computing cost of poor quality
The Pareto Principle
Prioritisation Matrix
Data Collection Techniques
Variation
Possible Sources of Variation
Common variation Vs special cause variation
Variation forms
Process measurement /Metrics
Capability Analysis
Performance baseline and Sigma level calculations
Cause and effect
Correlation
Aspects of Control
Statistical process control

Lean Six Sigma

TRAINING PLAN FORM